BOMCO F800 Triplex Mud Pump

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Description

 

F-800 Mud Pump Parts List Manual
Item Qty. F800 Part No.
General Assembly Drawing AH08010100
Fluid End Assembly AH0801010500
Discharge Strainer and Auxiliary Piping AH1001011900
Crosshead Assembly AH0801010400
Pinion Shaft Assembly AH0801010300
Crankshaft Assembly AH0801010200
Power End Lubrication Assembly AH0801010600
Spray Pump Assembly AH0801010800
Attachment Tool AH0801011400
Attached Spare Parts AH0801011500
KB45 Pulsation Dampener
KB75 Pulsation Dampener AK75350100
Pulsation Dampener Pneumatic Hose Assembly AH100101210700
JA-3 Shear Safety Valve AH0000060100
F-800 General Assembly Drawing
Item Qty. F800 Part No.
Frame Assembly 1 AH0801010100
Crankshaft Assembly 1 AH0801010200
Pinion Shaft Assembly 1 AH0801010300
Crosshead Assembly 3 AH0801010400
Fluid End Assembly 1 AH0801010500
Power End Lubrication Assmbly 1 AH0801010600
Base Seat 1 AH0801010700
Spray Pump Assembly 1 AH0801010800
Seal Washer AH10010109 (2)
Ventilation Hood 1 T515-101.00
243 (few) 170506010100243000
Cover Board Assembly 1 AH0801011600
BOMCO Nameplate 2 AH08010109
Cover Board 1 AH0801011000
Seal Gasket 1 AH08010111
Bolt (GB5781-86) 420201070712025010 (12) M12X25
Direction Board 2 AH10011013
Oil Gauge Assembly 2 AH1001011400
Bolt (GB5780-86) 420201070712025010 (6)M27X70
Discharge Cover (III) 2 AH1001011500
Seal Washer 2 AH10010116
Bolt M12X35 420201080612035000 (8)
Crosshead Hole Cover 2 AH08010112
Seal Gasket 2 AH10010116
Washer 12 (GB848-86) 420501036120200000 (50)
Nails for Label Plate 3X10 (GB827-76) 420999050603001000
Bolt (GB5780-86) 420201070627070010 (M27X70) (6)
Nut (GB41-86) 420402080270200000
(M27) (6)
Spring Wahser (GB93-76) 420503010271600000 (27) (8)
Bolt (GB5781-86) 420201070612035010 M12X35 (28)
Washer (GB848-76) 420501036120200000 12 (28)
Rubber Strip 1 530302022500001000 25x10x4000
Pipe Plug 1 2
Bolt M16X60 GB5780-86 4
Nut M16 GB41-86 4
Spring Washer 16 (GB93-87) 4
Washer 12 (GB848-85) 420501036120200000 (8)
Top Tuyere Cap 1
Discharge Pipe Manifold 1
Top Tuyere Cap Seal 1
Bolt 12X35 GB5781-86 6
Washer 12 (GB848-85) 6
Cross Recessed Pan Head Screw M4X16 (GB818-85) 8 420101050704001600
Square Taper Washer GB853-85 420502022708000000 (8)
F-800 Fluid End Assembly
Item Qty. F800 Part No.
Hydraulic Cylinder Assembly 3 AH100101050100
Cylinder Cap Flange 3 AH1001010502
Cylinder Cap 3 AH1001010503
Liner Packing Ring 6 AH1001010504
Cylinder Cap Bulkhead 3 AH100101050500
Cylinder Jack 3 AH1001010506
Oring(GB3452.1-82) 530301010975035507 (97.5×3.55)
Discharge Line 1 AH0801010501
Valve Cover Seal 3 AH1001010508
Stud Bolt 16 T503-1002 (M39X260)
Nut 32 T507-2011 (M39X3)
Valve Cover 3 AH1001010509
Valve Rod Guide(upper) 3 AH1001010510
Spring Guide 3 AH100101051100
Baffle 3 AH1001010512
Bolt M10X20 12 AH1001010513
Stainless Steel Wire Ф1.6 1 040104030160001900 L=1830
Valve Spring 6 AH00000101
Valve Assembly 6 AH0000020100
Lock Nut 3 T507-305.00(M39X3)
Piston 3 AH100101051400
Piston Seal 3 AH1001010515 (Piston Seal Ring)
Sprinkler Pipe Assembly 3
Lathe Dog 3 AH080101050400
Piston Rod 3 AH0801010502
Cylinder Liner 3 AH100101052800
Cylinder Liner(bimetal) AH100101051700 (bimetal)
Cylinder Liner End Cap 3 AH1001010520
Fixing Clip 3 AH1001010521
Valve Rod Guide(lower) 3 AH100101052200
Washer 1 420501016220300000
22(GB97)
Bolt 18 420201070622045000
M22X45(GB5780)
Suction Line 1 AH080101050500
Gasket Unit AH080101050700(2)
O-ring (GB3452.1-82) 530301012900070007 290×7(3)
Thread Lock 243 170506010100243000
Suction Flange 1 AH0801010508
Bolt (GB5782-86) 420201070622090000 M22X90(GB5780)24
Nut M39X3 36 420402016221600000 M22(GB6170)
Pipe Plug Z 1-1/2 1 T506-1007
Suction Flange(II) 1 AH0801010509
Suction Dampener 1 AH080101050600
Washer 39 AH1001010527 (24)
Bolt 12 420201070622090000
(M22X90)(GB5780)
O-ring 150X7 (GB3452.1-82) 3 530301011850070007 (185×7)
Nut 12 T507-2009 M33X3
Stud 12 T503-4005
AM33X2-M33X3X200
Nut T507-2002 (30)  M36X3
Stud T503-4003 (30)  AM36X2-M36X3X160
Nut M39X3 T507-2011 (24)
Stud T503-4004 (24) AM39X2-M39X3X110
Valve Assembly 6 AH0000020500
Valve Spring 6 AH00000101
F-800 Discharge Filter Assembly
Item Qty. F800 Part No.
Strainer Cover 1 AH100101190201
O-ring 165×7 (GB3452.1-82) 1 530301011650070007
Strainer Assembly 1 AH100101190200
Encasing 1 AH1001011901
Safety Valve Connection Tube 1 AH100101200200
Pressure Gauge Stand 1 AH100101200100
Discharge Four-way Valve 1 AH100101200300
Backing Ring 2 T508-5003
Double-nut M27X170 T503-1004
Nut M27 (16) T507-2005
Internal & External Joints Rc1 1/2-NPT2 1 T512-1001
Aseismatic Double-scale Pressure Gauge(YK-150) 1 380207192402511514
Flange or Connection Tube 1 Flange T508-1002
Backing Ring T508-5002 R44 (3)
Loctite 243 17050601010024300
JA-3 Shear Relief Valve 1 AH0000060100
Air Chamber 1 AK45350100 (KB-45)
F-800 Crosshead Assembly
Item Qty. F800 Part No.
Crosshead 1 AH0801010401
Upper Guide Plate 1 AH0801010402
Bolt M20X40 2 T502-7010K (M20X40)
Stuffing Box 1 AH0801010403
O-ring (GB3452.1) 1 530301011600035507
(160×3.55)
Seal Ring 1 AH0801010404
Mud-guard 1 AH0801010405
Intermediate Rod 1 AH0801010406
Crosshead Pin 1 AH0801010407
Bolt M20X50 (GB5782) 4 420201011120050000
(M20X50)
Lower Guide Plate 1 AH0801010408
Fastening Board 8 AH0801010409
O-ring (GB3452.1) 1 530301011280070007
(128×7)
Bolt M10X25 (GB5781) 4 420201080610025000
Locking Spring 1 AH0801010410
O-ring (GB3452.1) 1 530301011030053007
(103×5.3)
Screw M16X50 (GB70) 8 420101121116005000
M16X50
Gasket Unit 8 AH100101041700
Seal Gasket 1 AH0801010411
Crosshead Pin Baffle 1 AH0801010412
Crosshead Bearing 1 AH0801010413
(4G254735Q)
Pipe Joint 3/8″X2″ 2 AH1001010405
Stainless Steel Wire Ф1.6 2 040104030160001900(L=400)
Double-lip Seal 2 AH0801010414
4″x5″x0.5″
Stainless Steel Wire Ф1.6 2 040104030160001900 (L=300)
Stainless Steel Wire Ф1.6 1 040104030160001900
(L=500)
Spring Washer 10(GB93) 4 420503011101600000
Thread Lock 243 8.3ml 170506010100243000
Adjusting Spacer 按需 AH08010118
Bolt 4 M20X50 T502-7011
F-800 Pinion Shaft Assembly
Item Qty. F800 Part No.
Key 1 AH0801010301 1-3/4″x1-3/4″x8″
Pinion Shaft 1 AH0801010302
Wear Resistant Sleeve 2 AH0801010303
End Cap 2 AH0801010304
Seal Washer 2 AH0801010305
Seal Washer 2 AH0801010306
Bearing Sleeve 2 AH0801010307
Disc Pump Flange 1 AH1001010313
Bolt M16X45 (GB5782-86) 3 420201010616045000
Spring Washer 16(93-87) 3 420503011161600000
Bolt (GB5782-86) 16 420201010620050000
(M20X50)
Skeleton Double-lip Seal 2 AH0801010311
7.625×9.125×0.625
Bearing 2 AH0801010312
4G32836H
Spring Washer (93-87) 16 420503011201600000 (20)
Spring Washer 12(93-87) 24 420503011141600000
Bolt M12X35 (GB5782-86) 12 420201010612035000
Oil Collecting Box 2 AH080101031000
Retaining Ring 2 AH0801010308
Seal Washer 2 AH0801010309
F-800 Crankshaft Assembly
Item Qty. F800 Part No.
Main Bearing End Cap 2 AH080101020100
Main Bearing Sleeve(right) 1 AH0801010202
Seal Washer 2 AH0801010203
Internal Retaining Ring 2 AH0801010204
External Retaining Ring 3 AH080101020500
Connecting Rod 3 AH0801010206
Locating Ring (I) 1 AH0801010207
Hollow Crankshaft 1 AH080101020800
Locating Ring (II) 1 AH0801010209
Girth Gear 1 AH0801010210
Bolt 12 420201011130100000
(M30X100) (GB5782)
Lock Nut 12 T507-306.00 (M30)
Spacer Ring 2 AH0801010211
Main Bearing Sleeve(left) 1 AH0801010213
Retaining Ring 2 AH0801010214
Baffle 2 AH0801010215
Bolt T502-7003K (72) M16X40
Bolt M12X35 ———-
Bolt M16X45 (GB5780-86) 28 420201070716045010
Main Bearing Stud 4 AH0801020206
Gasket Unit AH080101021200
Screw M16X100 (GB70-85 8.8 Converted) T502-6004K (2)
Screw M12X100 (GB70-85 8.8 Converted) 2 T502-6006K
Eccentric Shaft Bearing 3 AH0801010216
928/508QU
3
Main Bearing 2 AH0801010217
3053748H
Flat Washer 16 (848-76) 28 420501036160200000
Thread Lock 243 90ml 170506010100243000
Locking Steel Wire Ф1.5 25m 060501021600000000
Locking Steel Wire  Ф3 1.6m 060501021200000000
F-800 Power End Lubrication Assembly
Item Qty. F800 Part No.
Plinth (I) 4
Copper φ10 (GB1527-87) 1 05110201010001000(1143)
Straight Couplings A10 (JB/ZQ4408-86) 1 520901010330010010
Dual Pipe Clip φ8 AH100101060200(2)
Stand 1 AH080101060200
Gasket Unit 1组 AH100101060400
2S Gear Oil Pump 1 512601010031000000
Pipe Joint NPT1/4-M14X1.5 1 T513-1006
Double-scale Pressure Gauge (0~16Mpa,230psi) (Y60-Z) 1 380202051160006021
90° Elbow NPT1/4-NPT1/4 T001-2203(14)
Straight Taper Thread A8 (JB/ZQ4410) 2 520901010350050050
Straight Couplings A12 (JB/ZQ4408-86) 4 520901010330020020
Copper Tubing φ12 (GB1527-87) 2 051102010120010002(787)
Copper Tubing φ8 (GB1527-87) 1 051102010080010002(889)
Pipe Clip φ8 (GB1527-87) AH100101060500(14)
Copper Tubing φ12 (GB1527-87) 2 051102010120010002(630)
Oil Nozzle 2 AH0801010601
Bolt M6X20(GB5780) 4 420201070606020000
Spring Washer 6(GB93) 4 420503011061600000
Copper Tube φ8 (GB1527-87) 051102010080010002 (1) (254)
Copper Tube φ8 (GB1527-87) 1 051102010080010002(711)
Copper Tube φ8 (GB1527-87) 1 05110201008001000(1295)
Copper Tube φ8 (GB1527-87) 1 051102010080010002(432)
Copper Tube φ8 (GB1527-87) 1 051102010080010002 (890)
90° Elbow NPT3/8-NPT1/4 2 T001-2204
Pipe Plug NPT1/4 5 T506-1002
Plinth (1) 1 AH1001010607
Copper Tube φ8 (GB1527-87) 1 051102010080010002(508)
Copper Tube φ8 (GB1527-87) 1 051102010080010002(610)
Copper Tube φ8 (GB1527-87) 1 05110201008001000(1016)
45º Pipe Joint 2
Hold Bolt A12 2
Angle Couplings A16 2 520901010350040040
Copper Tube φ16 1 051102010160015002(330)
Copper Tube φ16 1 051102010160015002(635)
Pipe Clip (IV) 2 AH100101060900
Oil Filter Assembly 1 AH100101061000
Straight Couplings  A16 (JB/ZQ4408-86) 2 520901010330040040
Angle Couplings A8 (JB/ZQ4410-86) 520901010350050050 (3)
Straight Couplings A8 (JB/ZQ4408-86) 520901010330050050(17)
Plinth (II) 1 AH1001010611
Socket Head Cap Screw M8X40 (GB70) 4 420101121108004000
Spring Washer 8 8 420503011081600000
Oil Pump Gear Assembly 1 AH100101061200
Square 3/16×3/16×1 1 T516-2001
Copper Tube φ8 (GB1527-87) 1 051102010080010002(965)
Copper Tube φ8 (GB1527-87) 1 051102010080010002(203)
Copper Tube φ8 (GB1527-87) 1 05110201008001000(1295)
Copper Tube φ8 (GB1527-87) 1 05110201008001000(1804)
Straight Couplings A10 (JB/ZQ4408-86) 2 520901010330010010
Copper Tube φ10 (GB1527-87) 1 05110201010001000(1448)
Copper Tube φ8 (GB1527-87) 1 05110201008001000(1804)
Washer 14 1 T514-1002
Sealing Cushion A12 2 520902551280120100
Anaerobic Adhesive 609 170506010100609000
90° Elbow NPT1/8-NPT1/4 2 T001-2202
Locating Block 2 AH1001010613
F-800 Spray Pump Assembly
Item Qty. F800 Part No.
Shroud 1 AH080101080200
AH080101080800
Belt Pulley 1 AH0801010801
Stand Assembly 1 AH080101080500
Short-circuit NPT1-G1 1 AH1001010804
Joint NPT1
Joint NPT1-M33x2 1 AH100101051805 (3)
Joint G1-M33x2 1 AH1001010806
Joint ZG 2-1/2″
Short-circuit ZG 2-1/2″ – Z 2-1/2″
Hose φ22×φ37 140501010220100000
(as required)
Hose Connection φ22×φ37 AH100101080900 (4)
Bend NPT 1×900 3 AH1001010810
Connecting Plate 2 AH1001010811
Water Tank 1 AH080101080400
Tank Cap 1 AH080101080300
Nut M16 (GB41-86) 420402080160200000(12)
Spacer 2 AH1001010814
Flange NPT1 2 AH1001010815
Puller Screw M8 2 420103028308002500
(GB73)
Triangle Adhesive Tape (GB1171-74) 2 140301012034040000
A3404
Pipe Ferrule No:3 2
Hose 1 140501050220100000
(φ22×φ33)
90º Bend ZG 2-1/2″ 1
Bolt M16X50 (GB5780-86) 8 420201071116050000
Spring Washer 16 (GB93-87) 8 420503011161600000
Flat Washer 16 (GB95-85) 4 420501060160100000
Bolt M12X40 (GB5780-86) 4 420201070712040000
Spring Washer 12 (GB93) 12 420503011121600000
Flat Washer 12 (GB95) 4 420501060120100000
Bolt M12X55 (GB5780) 8 420201070612055010
Nut (GB41-86) 8 420402080120200000 (M12)
Centrifugal Type Spray Pump 1 AH100101081600
Stainless Steel Internal Thread Ball Valve G1″(Q11F-16) 1 441305011104161025
Support 1 AH080101080700
Connecting Plate 2
Joint NPT 2-1/2″ 1 T513-1004
Bolt M20X35 4
Spring Washer 20 4
Flat Washer 20 4
F-800 Attachment Tool
Item Qty. F800 Part No.
Cylinder Cap Bar 1 AH100101210100
Sleeve 3 1/4″
Sleeve 2 3/16″ 1 AH1001012103
Cylinder Jack Drawing Tools 1 AH100101210400
Valve Rod Guide Handling Tool 1 AH100101210500
Hydraulic Valve Drawer 1 AH100101210600
Air Chamber Inflated Hose Assembly 1 AH100101210700
Sleeve 2 3/8 1 AH1001012108
Sleeve 2 1 AH1001012109
8″ Extension Bar 1 AH1001012110
Joint 1″ 1 AH1001012111
24″ Extension Bar 1 AH1001012112
Hydraulic Hand Pump 70MPa (PSH-II) 1 512605040000117000
Inner Hexagon Spanner 17 1 ———
Inner Hexagon Spanner 14 1 400101091400000000
Sleeve 3 1 AH0801011401
Inner Hexagon Spanner 12 1 400101091200000000
Sleeve 55 1 ———
Sleeve 13/16 1 ———
Inner Hexagon Spanner 8 1 ———
Inner Hexagon Spanner 22 1 ———
F-800 Attachment Spare Parts
Item Qty. F800 Part No.
Oil Seal 2 AH0801010311
O-ring 3 530301011600035507
O-ring 3 530301011280070007
Double-lip Seal 6 AH0801010414
O-ring 3 530301010975035507
Valve Cover Seal 3 AH1001010508
Cylinder Cover Seal 6 AH1001010504
Gasket 44 3 T508-5002
Seal Washer 2 AH10010109
Piston Seal 3 AH1001010515
O-ring 3 530301011850070007
O-ring 3 530301012900070007
Rubber Bag 1 AH080101050601
Rubber 3 AH000004080200
Valve Rubber 6 AH000002010205
Shean Pin 10 AH0000060111
Gasket R39 T508-5001 (1)
Bumper Pad 1 AH0000060106
Piston Assembly 1 AH000006010300
Air-bag 1 AK4535010100
Fixing Clip 3 AH1001010521
O-ring 3 530301011030053007
Seal Ring 3 AH0801010404
O-ring 2 530301011650070007
O-ring 3
O-ring 1
KB45 Pulsation Dampener
Item Qty. F800 Part No.
Gasekt R39 1 T508-5001
Bottom Plug 1 AK75350101
Air-bag 1 AK4535010100
Encasing Assembly 1 AK4535020100
Cover 1 AK45350103
Three-way Pipe 1/4″ 1 AK75350105
Joint 1/4″ 1 AK75350106
Pressure Gauge Cover Assembly 1 AK4535010400
Exhaust Valve 1 512604900000030801
Double-scale Pressure Gauge (0-25Mpa,3630psi) 1 380101052250006021
Angle Type Globe Valve 1 512604900000020801
Washer 1 T514-1001
KB75 Pulsation Dampener
Item Qty. F800 Part No.
Gasekt R39 1 T508-5001
Bottom Plug 1 AK75350101
Air-bag 1 AK7535010200
Encasing Assembly 1 AK7535020100
Cover 1 AK75350202
Three-way Pipe 1/4″ 1 AK75350105
Joint 1/4″ 1 AK75350106
Pressure Gauge Cover Assembly 1 AK7535020300
Exhaust Valve 1 512604900000030801
Double-scale Pressure Gauge (0-25Mpa,3630psi) 1 380101052250006021
Angle Type Globe Valve 1 512604900000020801
Washer 1 T514-1001
Pulsation Dampener Pneumatic Hose Assembly
Item Qty. F800 Part No.
Nut G 5/8″ 1 AH100101210701
Seal Joint 1 AH100101210702
C-type Hose Connection M14X1.5 1 520901050030080084
Joint 1 AH100101210703
Sealing Cushion 1 AH100101210704
Pipe Plug 1 AH100101210705
JA-3 Shear Safety Valve
Item Qty. F800 Part No.
Joint 1 AH0000060101
Retaining Ring 1 AH0000060102
Piston Assembly 1 AH0000060103
Valve Body 1 AH0000060104
Piston Rod 1 AH0000060105
Bumper Pad 1 AH0000060106
Elastic Cylindrical Pin 1 AH0000060107
Locking Spring 1 AH0000060108
Safety Cup 1 AH0000060109
Shear Plate 1 AH0000060110
Shear Pin 1 AH0000060111
Warning Nameplate 1 AH0000060112
Pin Shaft 1 AH0000060113
Round Wire Snap Ring 2 AH0000060114
Nameplate 1 AH0000060115
Cotter Pin 4×26 1 420703020504002600
Nut M4 2 420402080040200000
Screw M4×16 2 420101021104001600
Bolt M10X110 1 420201070710110010
Nut M10 1 420402080100200000
Screw M3×8 4 420101020703000800

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