BOMCO F500 Triplex Mud Pump

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Description

 

F-500 Mud Pump Parts List Manual
Item Qty. F500 Part No.
General Assembly Drawing AH05010100
Fluid End Assembly AH0501010500
Discharge Strainer and Auxiliary Piping AH0501011400
Crosshead Assembly AH0501010400
Pinion Shaft Assembly AH0501010300
Crankshaft Assembly AH0501010200
Power End Lubrication Assembly AH0501010600
Spray Pump Assembly AH0501010800
Attachment Tool AH0501011500
Attached Spare Parts AH0501012000
KB45 Pulsation Dampener AK45350100
KB75 Pulsation Dampener
Pulsation Dampener Pneumatic Hose Assembly AH100101210700
JA-3 Shear Safety Valve AH0000060100
F-500 General Assembly Drawing
Item Qty. F500 Part No.
Frame Assembly 1 AH0501010100
Crankshaft Assembly 1 AH0501010200
Pinion Shaft Assembly 1 AH0501010300
Crosshead Assembly 3 AH0501010400
Fluid End Assembly 1 AH0501010500
Power End Lubrication Assmbly 1 AH0501010600
Base Seat 1 AH0501010700
Spray Pump Assembly 1 AH0501010800
Seal Washer AH10010109 (1)
Ventilation Hood 1 T515-101.00
243 (few) 170506010100243000
Cover Board Assembly 1 AH0501012200
BOMCO Nameplate 2 AH05010109
Cover Board 1 AH0501011000
Seal Gasket 1 AH05010111
Bolt (GB5781-86) 420201070712025010  (12) M12X25
Direction Board 2 AH10011013
Oil Gauge Assembly 2 AH1001011400
Bolt (GB5780-86) 420201070712025010
(12)M24X80
Discharge Cover (III) 2
Seal Washer 2
Bolt M12X35
Crosshead Hole Cover 2 AH05010112
Seal Gasket 2 AH05010113
Washer 12 (GB848-86) 420501036120200000  (38)
Nails for Label Plate 3X10 (GB827-76) 420999050603001000
Bolt (GB5780-86) 420201070724080010 (M24X80) (12)
Nut (GB41-86) 420402080240200000 (M24) (12)
Spring Wahser (GB93-76) 420503011241600000 (24) (12)
Bolt (GB5781-86) 420201070612035010 M12X35 (20)
Washer (GB848-76) 420501036120200000 12 (20)
Rubber Strip 1 530302022500001000 25x10x4000
Pipe Plug 1 2 T506-1006
Bolt M16X60 GB5780-86 4
Nut M16 GB41-86 4
Spring Washer 16 (GB93-87) 4
Washer 12 (GB848-85)
Top Tuyere Cap 1 AH05010116000
Discharge Pipe Manifold 1 AH0501011800
Top Tuyere Cap Seal 1 AH05010117
Bolt 12X35 GB5781-86 6 420201070612035010
Washer 12 (GB848-85) 6 420501036120200000 (8)
Cross Recessed Pan Head Screw M4X16 (GB818-85) 8 420101050704001600
Square Taper Washer GB853-85 42050202240800000 (12)
F-500 Fluid End Assembly
Item Qty. F500 Part No.
Hydraulic Cylinder Assembly 3 AH050101050100
Cylinder Cap Flange 3 AH0501010502
Cylinder Cap 3 AH0501010503
Liner Packing Ring 6 AH0501010504
Cylinder Cap Bulkhead 3 AH050101050500
Cylinder Jack 3 AH0501010506
Oring(GB3452.1-82) 530301010750053007 (75×5.3)
Discharge Line 1 AH0501010507
Valve Cover Seal 3 AH0501010508
Stud Bolt 16 T503-1001 (M33X3X210)
Nut 32 T507-2009 (M33X3)
Valve Cover 3 AH0501010509
Valve Rod Guide(upper) 3 AH0501010510
Spring Guide 3 AH100101051100
Baffle 3 AH0501010511
Bolt M10X20 12 AH1001010513
Stainless Steel Wire Ф1.6 1 040104030160001900 L=915
Valve Spring 6 AH00000101
Valve Assembly 6 AH0000020500
Lock Nut 3 T507-302.00(M24)
Piston 3 AH050101051400
Piston Seal 3 530301010280035507 (φ28X3.55) (GB3452.1-82)
Sprinkler Pipe Assembly 3
Lathe Dog 3 AH050101051500
Piston Rod 3 AH0501010512
Cylinder Liner 3 AH050101051300
Cylinder Liner(bimetal) AH050101052400 (bimetal)
Cylinder Liner End Cap 3 AH0501010516
Fixing Clip 3 AH0501010517
Valve Rod Guide(lower) 3 AH050101051800
Washer 1 420501066200600000
20(GB95-85)
Bolt 18 420201011120050000
M20X45(GB5782-86)
Suction Line 1 AH050101051900
Gasket Unit AH050101052000(2)
O-ring (GB3452.1-82) 530301012300070007 230×7(2)
Thread Lock 243 170506010100243000
Suction Flange 1 AH050101010521
Bolt (GB5782-86) 420201010727090010 M27X90(GB5782)12
Nut M39X3 36 420402080270200000 M27(GB41-86)
Pipe Plug Z 1-1/2 1 T506-1007
Suction Flange(II) 1 AH0501010521
Suction Dampener 1 AH0000050300
Washer 39 AH1001010527 (18)
Bolt 12 T502-7026( M27X85)
O-ring 150X7 (GB3452.1-82) 3 530301011500070007 (150×7)
Nut 12 T507-2001 M30X3
Stud 12 T503-3004
AM30X2-M30X3X170
Nut T507-2001 (36) M30X3
Stud T507-3003 (36)  AM30X2-M30X3X120
Nut M39X3 T507-2011 (18)
Stud T503-4001 (18) AM39X2-M39X3X95
Valve Assembly 6 AH0000020100
Valve Spring 6 AH00000101
F-500 Discharge Filter Assembly
Item Qty. F500 Part No.
Strainer Cover 1 AH100101190201
O-ring 165×7 (GB3452.1-82) 1 530301011650070007
Strainer Assembly 1 AH100101190200
Encasing 1 AH0501011401
Safety Valve Connection Tube 1 AH100101200200
Pressure Gauge Stand 1 AH100101200100
Discharge Four-way Valve 1 AH050101210100
Backing Ring 2 T508-5003
Double-nut M27X170 T503-1004
Nut M27 (16) T507-2005
Internal & External Joints Rc1 1/2-NPT2 1 T512-1001
Aseismatic Double-scale Pressure Gauge(YK-150) 1 380207192402511514
Flange or Connection Tube 1 AH05010119
Backing Ring T508-5001 R39 (2)
Loctite 243 17050601010024300
JA-3 Shear Relief Valve 1 AH0000060200
Air Chamber 1 AK45350100 (KB-45)
F-500 Crosshead Assembly
Item Qty. F500 Part No.
Crosshead 1 AH0501010401
Guide Roller 1 AH0501010402
Bolt M16X40 10 T502-7003K
Stuffing Box 1 AH0501010403
Crosshead Pin 1 AH0501010404
Crosshead Pin Baffle 1 AH0501010405
Mud-guard 1 AH0501010406
Retaining Ring 1 AH0501010407
Locking Spring 1 AH0501010408
Oil-seal Ring 1 AH0501010409
O-ring 95X5.3 (GB3452.1-82) 1 530301010950053007
Intermediate Rod 1 AH0501010410
O-ring 1 AH0501010411
O-ring 355X5.3 (GB3452.1-82) 1 530301013550053007
Bolt M33X90 8 T502-6002
Joint 1 AH0501010412
Bend NPT1/2″-M22X1.5 1 AH0501010413
Bolt M10X90(GB70-85) 6 420101121110009000
Crosshead Bearing (Northwest 5G354920Q) 1 AH0501010414
Joint NPT1/4-M18X1.5 1 AH1001020507
Pipe Plug NPT1/4 1 T506-1002
Stainless Steel Wire  ø1.6(L=500) 4 040104030160001900
Swaging Rubber Hose Assembly
(C-13X1W-300) (JB1887-77)
1 140507011301003030
Spring Washer 10 6 420503011101600000
Double-lip Seal 2 AH0501010415
O-ring 71×5.3 (GB3452.1-82) 1 530301010710053007
Swaging Rubber Hose Assembly
(C-10X1W-300) (JB1887-77)
1 140507011001003030
Anaerobic Adhesive for Thread Locking and Sealing 243 8.3ml 170506010100243000
Bend Z1/4-M18X1.5 1 AH1001020506
Adjusting Washer 2 AH0501010416
Screw M16X40(4) 4 T501-6001K
F-500 Pinion Shaft Assembly
Item Qty. F500 Part No.
Key 1 AH0501010301 1-1/4×1-1/4×7-1/2
Pinion Shaft 1 AH0501010302
Wear Resistant Sleeve 2 AH0501010303
End Cap 2 AH0501010304
Seal Washer 2 AH0501010305
Seal Washer 2 AH0501010306
Bearing Sleeve 2 AH0501010307
Disc Pump Flange 1 AH0501010313
Bolt M16X45 (GB5782-86) 3 420201010616045000
Spring Washer 16(93-87) 3 420503011161600000
Bolt (GB5782-86) 16 420201010620050000
(M20X50)
Skeleton Double-lip Seal 2 AH0501010311
5.87X7.125X0.625
Bearing 2 AH0501010312
4G32828H
Spring Washer (93-87) 16 420503011201600000 (20)
Spring Washer 12(93-87) 24 420503011121600000
Bolt M12X35 (GB5782-86) 12 420201010612035000
Oil Collecting Box 2 AH050101031000
Retaining Ring 2 AH0501010308
Seal Washer 2 AH0501010309
F-500 Crankshaft Assembly
Item Qty. F500 Part No.
Main Bearing End Cap 2 AH050101020100
Main Bearing Sleeve(right) 1 AH0501010202
Seal Washer 2 AH0501010203
Internal Retaining Ring 2 AH0501010204
External Retaining Ring 3 AH050101020500
Connecting Rod 3 AH0501010206
Locating Ring (I) 1 AH0501010207
Hollow Crankshaft 1 AH050101020800
Locating Ring (II) 1 AH0501010209
Girth Gear 1 AH0501010210
Bolt 12 T502-3003
(M22X90)
Lock Nut 12 T507-301.00 (M22)
Spacer Ring 2 AH0501010211
Main Bearing Sleeve(left) 1 AH0501010212
Retaining Ring 2 AH0501010213
Baffle 2 AH0501010214
Bolt T502-7002K (28) M16X35
Bolt M12X35 T502-2001K (24)
Bolt M16X45 (GB5780-86) 28 420201070716045010
Main Bearing Stud 4 AH051020207
Gasket Unit AH050101021500
Screw M16X100 (GB70-85 8.8 Converted) T502-6004K (2)
Screw M12X100 (GB70-85 8.8 Converted) 2 T502-6003K
Eccentric Shaft Bearing 3 AH0501010216
92984QU
3
Main Bearing 2 AH0501010217
3053738U
Flat Washer 16 (848-76) 28 420501036160200000
Thread Lock 243 90ml 170506010100243000
Locking Steel Wire Ф1.5 25m 060501021600000000
Locking Steel Wire  Ф3 1.6m 060501021200000000
F-500 Power End Lubrication Assembly
Item Qty. F500 Part No.
Plinth (I) 1 AH0501010601
Pipe Plung NPT 1/4 5 T506-1002
Pipe Clip (I) 2 AH100101060100
Copper Tube Ø10X1067 (GB1527-87) 1 051102010100010002
Straight Couplings A10 1 520901010330010010
Angle Couplings A10 1 520901010050010010
Dual Pipe Clip Ø8 3 AH100101060200
Stand 1 AH050101060200
Gasket Unit 1 Set AH100101060400
Gear Oil Pump 2S 1 512601010031000000
Pipe Joint NPT 1/4-M14X1.5 1 T513-1006
Double-scale Pressure Gauge (0~16Mpa) (Y60-Z) 1 380202051160006020
Hole Bolt A12 (GB5650-85) 3 520902540320120100
Straight Couplings A8 (GB5628.1-85) 2 520901010050050050
Elbow Pipe NPT1/4-NPT3/8 2 T511-3002
Copper Tube Ø12X712 (GB1527-87) 2 051102010120010002
Copper Tube Ø8X712 (GB1527-87) 2 051102010080010002
Pipe Clip 8 7 AH050102060400
Copper Tube Ø12X254 (GB1527-87) 2 051102010120010002
Copper Tube Ø8X127 (GB1527-87) 1 051102010080010002
Oil Nozzle 2 AH0501010603
Bolt M6X20(GB5781-86) 4 420201080606020000
Spring Washer 6 (GB93-87) 4 420503011061600000
Straight Couplings A12 (JB/ZQ4408-86) 2 520901010330020020
Joint NPT1/4-M18X1.5 2 T513-1007
Copper Tube Ø8X508 (GB1527-87) 2 051102010080010002
Copper Tube Ø8X381 (GB1527-87) 2 051102010080010002
Straight Couplings A8 (JB/ZQ4408-86) 12 520901010330050050
Copper Tube Ø8X89 (GB1527-87) 1 051102010080010002
Pipe Clip AH050101060400
Straight Couplings A16 (JB/ZQ4408-86) 2 520901010350040040
Copper Tube Ø16X254 (GB1527-87) 1 051102010160015002
Straight Couplings A16 (JB/ZQ4408-86) 2 520901010330040040
Filter Assembly 1 AH100101061000
45º Pipe Joint 2 AH1001010608
Sealing Cushion A12 (GB5651-85) 2 520902551280120100
Pipe Clip 2 AH050101060500
Copper Tube Ø16X686 (GB1527-87) 1 051102010160015002
Plinth (Ⅱ) 1 AH1001010611
Angle Couplings A8 (JB/ZQ4410-86) 1 520901010350050050
Overflow Valve (YYFJ-L20) 1 512604900000032002
Copper Tube Ø8X305 (GB1527-87) 1 051102010080010002
Socket Head Cap Screw M8X40 (GB70-85) 4 420101221308004000
Spring Washer 8 (GB93-76) 4 420503011081600000
Copper Tube Ø8X1219 (GB1527-87) 1 051102010080010002
Copper Tube Ø8X1651 (GB1527-87) 1 051102010080010002
Copper Tube Ø8X1296 (GB1527-87) 1 051102010080010002
Copper Tube Ø10X1524 (GB1527-87) 1 051102010100010002
Copper Tube Ø8X864 (GB1527-87) 1 051102010080010002
90º  Elbow NPT1/8-NPT1/4 2 T511-3003
Square Key 3/16X3/16X1 2 T516-2001
Oil Pump Gear Assembly 2 AH050102060700
Washer 14 1 T514-1001
Stopper 2 AH1001010613
F-500 Spray Pump Assembly
Item Qty. F500 Part No.
Shroud 1 AH050101080300
AH050101080500
Belt Pulley 1 AH0501010801
Stand Assembly 1 AH080101080500
Short-circuit NPT1-G1 1 AH1001010804
Joint NPT1
Joint NPT1-M33x2 1
Joint G1-M33x2 1 AH1001010806
Joint ZG 2-1/2″
Short-circuit ZG 2-1/2″ – Z 2-1/2″
Hose φ22×φ37 140501010220100000
(as required)
Hose Connection φ22×φ37 AH100101080900 (4)
Bend NPT 1×900 3 AH1001010810
Connecting Plate 2 AH1001010811
Water Tank 1 AH080101080400
Tank Cap 1 AH080101080300
Nut M16 (GB41-86) 420402080160200000(8)
Spacer 2 AH1001010814
Flange NPT1 2 AH1001010815
Puller Screw M8 2 AH0501010802
Triangle Adhesive Tape (GB1171-74) 2 140301012027430000
A2743
Pipe Ferrule No:3 2
Hose 1 140501050220100000
(φ22×φ33)
90º Bend ZG 2-1/2″ 1
Bolt M16X50 (GB5780-86) 8 420201071116050000
Spring Washer 16 (GB93-87) 8 420503011161600000
Flat Washer 16 (GB95-85) 4 420501060160100000
Bolt M12X40 (GB5780-86) 4 420201070712040000
Spring Washer 12 (GB93) 12 420503011121600000
Flat Washer 12 (GB95) 4 420501060120100000
Bolt M12X55 (GB5780) 8 420201070612055010
Nut (GB41-86) 8 420402080160200000 (M16)
Centrifugal Type Spray Pump 1 AH100101081600
Stainless Steel Internal Thread Ball Valve G1″(Q11F-16) 1 441305011104161025
Support 1 AH050101080400
Connecting Plate 2
Joint NPT 2-1/2″ 1 T513-1004
Bolt M20X35 4
Spring Washer 20 4
Flat Washer 20 4
F-500 Attachment Tool
Item Qty. F500 Part No.
Cylinder Cap Bar 1 ———
Sleeve 3 1/4″ ———
Sleeve 2 3/16″ 1 ———
Cylinder Jack Drawing Tools 1 AH100101210400
Valve Rod Guide Handling Tool 1 AH100101210500
Hydraulic Valve Drawer 1 AH050101150300
Air Chamber Inflated Hose Assembly 1 AH100101210700
Sleeve 2 3/8 1 AH1001012108
Sleeve 2 1 AH1001012109
8″ Extension Bar 1 AH1001012110
Joint 1″ 1 AH1001012111
24″ Extension Bar 1 AH1001012112
Hydraulic Hand Pump 70MPa (PSH-II) 1 512605040000117000
Inner Hexagon Spanner 17 1 ———
Inner Hexagon Spanner 14 1 ———
Sleeve 3 1 ———
Inner Hexagon Spanner 12 1 ———
Sleeve 55 1 AH0501011501
Sleeve 13/16 1 AH0501011502
Inner Hexagon Spanner 8 1 400101090800000000
Inner Hexagon Spanner 22 1 400101092200000000
F-500 Attachment Spare Parts
Item Qty. F500 Part No.
Oil Seal 2 AH0501010311
O-ring 3 530301010950053007
O-ring 3 AH0501010411
Double-lip Seal 6 AH0501010415
O-ring 3 530301010750053007
Valve Cover Seal 3 AH0501010508
Cylinder Cover Seal 6 AH0501010504
Gasket 44 3 ———-
Seal Washer 2 AH10010109
Piston Seal 3
O-ring 3 530301013550053007
O-ring 3 530301010280035507
Rubber Bag 1 AH0000050301
Rubber 3 AH000004080200
Valve Rubber 6 AH0000020504
Shean Pin 10 AH0000060111
Gasket R39 T508-5001(3)
Bumper Pad 1 AH0000060106
Piston Assembly 1 AH000006010300
Air-bag 1 AK4535010100
Fixing Clip 3 AH0501010517
O-ring 3 530301011500070007
Seal Ring 3 AH0501010409
O-ring 2 530301012300070007
O-ring 3 530301010710053007
O-ring 1 530301011650070007
KB45 Pulsation Dampener
Item Qty. Part No.
Gasekt R39 1 T508-5001
Bottom Plug 1 AK75350101
Air-bag 1 AK4535010100
Encasing Assembly 1 AK4535020100
Cover 1 AK45350103
Three-way Pipe 1/4″ 1 AK75350105
Joint 1/4″ 1 AK75350106
Pressure Gauge Cover Assembly 1 AK4535010400
Exhaust Valve 1 512604900000030801
Double-scale Pressure Gauge (0-25Mpa,3630psi) 1 380101052250006021
Angle Type Globe Valve 1 512604900000020801
Washer 1 T514-1001
KB75 Pulsation Dampener
Item Qty. Part No.
Gasekt R39 1 T508-5001
Bottom Plug 1 AK75350101
Air-bag 1 AK7535010200
Encasing Assembly 1 AK7535020100
Cover 1 AK75350202
Three-way Pipe 1/4″ 1 AK75350105
Joint 1/4″ 1 AK75350106
Pressure Gauge Cover Assembly 1 AK7535020300
Exhaust Valve 1 512604900000030801
Double-scale Pressure Gauge (0-25Mpa,3630psi) 1 380101052250006021
Angle Type Globe Valve 1 512604900000020801
Washer 1 T514-1001
Pulsation Dampener Pneumatic Hose Assembly
Item Qty. Part No.
Nut G 5/8″ 1 AH100101210701
Seal Joint 1 AH100101210702
C-type Hose Connection M14X1.5 1 520901050030080084
Joint 1 AH100101210703
Sealing Cushion 1 AH100101210704
Pipe Plug 1 AH100101210705
JA-3 Shear Safety Valve
Item Qty. Part No.
Joint 1 AH0000060101
Retaining Ring 1 AH0000060102
Piston Assembly 1 AH0000060103
Valve Body 1 AH0000060104
Piston Rod 1 AH0000060105
Bumper Pad 1 AH0000060106
Elastic Cylindrical Pin 1 AH0000060107
Locking Spring 1 AH0000060108
Safety Cup 1 AH0000060109
Shear Plate 1 AH0000060110
Shear Pin 1 AH0000060111
Warning Nameplate 1 AH0000060112
Pin Shaft 1 AH0000060113
Round Wire Snap Ring 2 AH0000060114
Nameplate 1 AH0000060115
Cotter Pin 4×26 1 420703020504002600
Nut M4 2 420402080040200000
Screw M4×16 2 420101021104001600
Bolt M10X110 1 420201070710110010
Nut M10 1 420402080100200000
Screw M3×8 4 420101020703000800

Supply Multiple Mud Pump Parts
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